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15000GS High Intensity Wet Plate Magnetic Separator for Quartz Sand, Feldspar, Manganese Ore - China Suppliers & Factory

The flat plate magnetic separator is an innovative, high-gradient magnetic separator designed to optimize the traditional magnetic force lines and magnetization direction. With a magnetic field strength of 10,000-18,000 GS across the plate surface and 8,000-15,000 GS on the belt, this separator ensures comprehensive coverage of the sorting area. It effectively processes a variety of weak magnetic materials, particularly manganese ore, hematite, limonite, and siderite, In the non-metallic mineral sector, this separator is essential for eliminating weak magnetic mechanical iron generated during crushing, screening, and grinding processes. By significantly reducing iron content in potassium feldspar, fluorite, and quartz sand, it enhances whiteness and improves overall product quality. As a leading supplier and factory in China, we prioritize delivering high-performance magnetic separation solutions to meet your industrial needs

    Technical feature:

    1. The magnetic plate adopts high performance NdFeB magnet, which has the characteristics of large permeability depth and high coercivity, and the service life of the magnet is more than 10 years.

    2. 8000gs-15000gs (ring with surface) two kinds of magnetic field strength can be designed according to the user's site demand, 11000gs is generally used for the middle section of the high purity products de-ironing process, the latter section needs to be equipped with electromagnetic vertical ring magnetic separator or electromagnetic slurry machine for further de-ironing, 12000gs-15000gs can be used for the terminal de-ironing of common materials.

    3. The iron discarding ring belt adopts PU polyurethane type, the service life is 1.5 times-2 times that of PVC ring belt, the side retaining edge of the ring belt uses large S type or straight edge type instead of traditional small S type, which can effectively prevent the entrainment of materials and avoid unnecessary waste.

    4. Drive roller and ring belt are equipped with guide grooves inside, which can effectively prevent the ring belt from deflection, rippling and even tearing, and the flat surface is smoother, which can extend the service life of the ring belt while removing iron.

    5. Drive part of the first-line brands such as Wannan motor, the national joint warranty, mechanical failure rate is lower.

    6. All stainless steel shell, extend the service life, effectively prevent secondary pollution of materials.

    Working principle:

    Motor vibrating feeder consists of vibrating frame, spring, vibrator, motor vibrating device and motor. The vibrator is made of two fixed eccentric shafts whose gears are jogged. When installation, the two gears must be jogged according to the sign. Through drive of the motor, the two eccentric shafts start rotating to produce a linear huge power which forces the feeder to vibrate. Through the vibration, The materials will slip and sling on the funnel, moving forward, when the materials pass the screening part, smaller parts will fall down, avoiding the further crushing, so screening purpose can be reached.

    Technical Parameters

    NO. Model Wide (mm) Long (mm) Magnetic intensity (GS) Capacity (t/h) Driving Power (kw)
    1 BTPB600×1200 600 1200 10000-18000 2-3.5 1.1
    2 BTPB600×2000 600 2000 4-7 2.2
    3 BTPB900×1200 900 1200 3-5 1.5
    4 BTPB900×2000 900 2000 6-8 2.2
    5 BTPB1200×1500 1200 1500 5-7 2.2
    6 BTPB1200×2400 1200 2400 7-9 2.2
    7 BTPB1500×2400 1500 2400 10-12 3
    8 BTPB1500×3000 1500 3000 12-14 3
    9 BTPB1800×2400 1800 2400 13-15 4
    10 BTPB1800×3000 1800 3000 15-17 4
    11 BTPB2000×2000 2000 2000 12-16 4
    12 BTPB2000×3000 2000 3000 18-20 5.5

    Application

    Application

    Production and Processing

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    Frequently Asked Questions
    What is the expected service life of the magnetic plate?
    The magnetic plate adopts a high-performance NdFeB magnet, ensuring a reliable service life of more than 10 years.
    What magnetic field strengths are available for different de-ironing processes?
    We provide 8000gs-15000gs options based on user demand. Generally, 11000gs is used for the middle section of high-purity product de-ironing, while 12000gs-15000gs is ideal for the terminal de-ironing of common materials.
    Why is the PU polyurethane ring belt superior to standard PVC belts?
    The PU polyurethane ring belt offers a service life that is 1.5 to 2 times longer than that of a standard PVC ring belt, reducing maintenance and replacement costs.
    How does the equipment prevent the ring belt from tearing or deflecting?
    The drive roller and ring belt are equipped with internal guide grooves. This design effectively prevents deflection, rippling, and tearing while providing a smoother flat surface.
    What is the working principle of the motor vibrating feeder?
    The motor drives two fixed eccentric shafts to rotate, producing a linear power that forces the feeder to vibrate. This makes materials slip and sling forward on the funnel, allowing smaller parts to fall through for efficient screening.
    What is the processing capacity range of the BTPB models?
    The capacity ranges from 2-3.5 t/h for our smallest model (BTPB600×1200) up to 18-20 t/h for our largest model (BTPB2000×3000).