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15000GS High Intensity Wet Plate Magnetic Separator for Quartz Sand, Feldspar, Manganese Ore - China Suppliers Factory

The Flat Plate Magnetic Separator is an innovative high-gradient magnetic separator widely recognized in China. Engineered through the optimization of traditional magnetic force lines and magnetization directions, this separator ensures that the magnetic field strength across the entire plate surface reaches an impressive 10,000-18,000 GS, while the belt achieves 8,000-15,000 GS. This design guarantees that magnetic force lines encompass the entire sorting area, allowing for effective processing of various weak magnetic materials, Particularly effective for processing manganese ore, hematite, limonite, and siderite, this separator is essential in non-metallic ore applications. It is predominantly used to remove weak magnetic mechanical iron produced during crushing, screening, and grinding processes. By significantly reducing iron content in potassium feldspar, fluorite, and quartz sand, this solution enhances whiteness and boosts product quality. As a leading supplier in the industry, our factory is committed to providing top-tier magnetic separation solutions that meet your specifications

    Technical feature

    1. The magnetic plate adopts high performance NdFeB magnet, which has the characteristics of large permeability depth and high coercivity, and the service life of the magnet is more than 10 years.

    2. 8000gs-15000gs (ring with surface) two kinds of magnetic field strength can be designed according to the user's site demand, 11000gs is generally used for the middle section of the high purity products de-ironing process, the latter section needs to be equipped with electromagnetic vertical ring magnetic separator or electromagnetic slurry machine for further de-ironing, 12000gs-15000gs can be used for the terminal de-ironing of common materials.

    3. The iron discarding ring belt adopts PU polyurethane type, the service life is 1.5 times-2 times that of PVC ring belt, the side retaining edge of the ring belt uses large S type or straight edge type instead of traditional small S type, which can effectively prevent the entrainment of materials and avoid unnecessary waste.

    4. Drive roller and ring belt are equipped with guide grooves inside, which can effectively prevent the ring belt from deflection, rippling and even tearing, and the flat surface is smoother, which can extend the service life of the ring belt while removing iron.

    5. Drive part of the first-line brands such as Wannan motor, the national joint warranty, mechanical failure rate is lower.

    6. All stainless steel shell, extend the service life, effectively prevent secondary pollution of materials.

    Working principle

    Motor vibrating feeder consists of vibrating frame, spring, vibrator, motor vibrating device and motor. The vibrator is made of two fixed eccentric shafts whose gears are jogged. When installation, the two gears must be jogged according to the sign. Through drive of the motor, the two eccentric shafts start rotating to produce a linear huge power which forces the feeder to vibrate. Through the vibration, The materials will slip and sling on the funnel, moving forward, when the materials pass the screening part, smaller parts will fall down, avoiding the further crushing, so screening purpose can be reached.

    Technical Parameters

    NO. Model Wide (mm) Long (mm) Magnetic intensity (GS) Capacity (t/h) Driving Power (kw)
    1 BTPB600×1200 600 1200 10000-18000 2-3.5 1.1
    2 BTPB600×2000 600 2000 10000-18000 4-7 2.2
    3 BTPB900×1200 900 1200 10000-18000 3-5 1.5
    4 BTPB900×2000 900 2000 10000-18000 6-8 2.2
    5 BTPB1200×1500 1200 1500 10000-18000 5-7 2.2
    6 BTPB1200×2400 1200 2400 10000-18000 7-9 2.2
    7 BTPB1500×2400 1500 2400 10000-18000 10-12 3
    8 BTPB1500×3000 1500 3000 10000-18000 12-14 3
    9 BTPB1800×2400 1800 2400 10000-18000 13-15 4
    10 BTPB1800×3000 1800 3000 10000-18000 15-17 4
    11 BTPB2000×2000 2000 2000 10000-18000 12-16 4
    12 BTPB2000×3000 2000 3000 10000-18000 18-20 5.5

    Application

    Application Picture 1

    Production and Processing

    Production Picture 2Production Picture 3Production Picture 4Production Picture 5Production Picture 6Production Picture 7Production Picture 8Production Picture 9
    Frequently Asked Questions (FAQ)
    What is the service life of the magnetic plate?
    The magnetic plate adopts a high-performance NdFeB magnet, ensuring a long service life of more than 10 years.
    What magnetic field strengths do you offer?
    We offer magnetic field strengths ranging from 8000gs to 15000gs. Typically, 11000gs is used for the middle section of high-purity de-ironing, while 12000gs-15000gs is ideal for terminal de-ironing of common materials.
    Why use a PU polyurethane ring belt instead of PVC?
    The iron discarding ring belt utilizes PU polyurethane, which provides a service life 1.5 to 2 times longer than that of a traditional PVC ring belt.
    How does the machine prevent the ring belt from tearing or deflecting?
    Both the drive roller and the ring belt are equipped with internal guide grooves. This design effectively prevents deflection, rippling, and tearing, making the surface smoother and extending the belt's life.
    What is the working principle of the vibrating feeder?
    Driven by a motor, two fixed eccentric shafts rotate to produce linear power. This forces the feeder to vibrate, causing materials to slip and sling forward on the funnel. Smaller materials fall through the screening part, achieving the screening purpose without further crushing.
    What is the capacity range of the BTPB magnetic separator series?
    The processing capacity varies by model, starting from 2-3.5 t/h for the compact BTPB600×1200 model, up to 18-20 t/h for the large BTPB2000×3000 model.