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China RCYD Self-Cleaning Permanent Magnetic Separator - Leading Suppliers & Factory Solutions

The RCYD(C) series permanent magnet self-unloading magnetic separator is a high-performance solution designed to efficiently separate ferromagnetic materials from non-magnetic substances. Manufactured by leading suppliers in China, this separator features advanced permanent magnet cores, durable scrap iron belts, reliable reduction motors, robust frames, and rollers—all engineered for optimal performance, Operating seamlessly with various conveyor systems, this magnetic separator can automatically extract ferrous materials weighing between 0.1 to 35 kilograms. Its innovative magnetic circuit, developed through sophisticated computer simulations, includes a complete dual-pole structure, ensuring long-lasting, failure-free operation even in the most challenging environments, This versatile equipment is ideal for iron removal and material transport across diverse industries, such as coal mining, docks, thermal power generation, cement production, and building materials. Trust in our factory's expertise to deliver a separator that continuously absorbs and discards iron, enhancing the efficiency and safety of your operations

    Technical Characteristics

    The magnetic circuit is designed through computer simulation, featuring a complete dual-pole structure, high magnetic field intensity, large gradient and strong suction force.
    High-performance neodymium iron boron is used as the magnetic source, featuring a high magnetic energy product and being less prone to demagnetization. The demagnetization rate does not exceed 5% within eight years.
    The waist drum-shaped drum structure is equipped with an automatic deviation correction function. The fully sealed bearing housing has good sealing performance and can adapt to various harsh environments.
    The belt automatically discharges iron, ensuring long-term continuous operation without faults.
    The control section can be interlocked with the belt conveyor to achieve both local manual control and centralized control methods.
    Working Principle
    The self-unloading magnetic separator consists of a permanent magnetic core, a body and a frame. The frame is equipped with a power motor, a drive roller, a driven roller and idlers.

    The drive roller, driven roller and idlers are equipped with inclined iron belts that run around the body of the self-unloading magnetic separator. The magnetic iron in the material is adsorbed onto the surface of the iron unloading belt by the magnetic field generated by the magnetic core. When the belt moves in a circular motion, it takes the magnetic iron away from the magnetic field. After the iron is free from the magnetic effect, it naturally falls into the iron collection box. So as to realize the working principle of automatic iron unloading.

    Application

    For cement, steel plant, metallurgy, mining, paper and coal industry
    RCYD (1)

    Technical Parameters

    NO. Model Adaptive belt Suspension Material Magnetic Belt Working Existing Weight Appearance size
    width height depth intensity speed system power (kg) (mm)
    (mm) (h=mm) (≤mm) (≥mt) (m/s) (≤kw) A B C D E
    1 RCYD-5 500 150 100 60 4.5 Continuous 1.5 750 1900 735 935 950 753
    2 RCYD-6 600 180 130 60 1.5 920 2020 780 1030 1100 840
    3 RCYD-6.5 650 200 150 70 1.5 1200 2165 780 1080 1200 888
    4 RCYD-8 800 250 200 70 2.2 1400 2350 796 1280 1300 1088
    5 RCYD-10 1000 300 250 70 3 2120 2660 920 1550 1400 1335
    6 RCYD-12 1200 350 300 70 4 3350 2860 1010 1720 1550 1515
    7 RCYD-14 1400 400 350 70 5.5 4450 3225 1050 1980 1800 1755
    8 RCYD-16 1600 450 400 70 7.5 6200 3350 1180 2160 1950 1850
    9 RCYD-18 1800 500 450 80 7.5 8100 3580 1210 2450 2200 2130
    10 RCYD-20 2000 550 500 80 7.5 9700 3800 1300 2700 2400 2410
    Note: All the models have T1, T2, T3 design whose magnetic intensity is higher than standard.
    The magnetic 90mt, 120mt and 150mt separately. Discard iron belt can be equipped with armor.

    Production and Processing

    RCYD (2)RCYD (3)RCYD (4)RCYD (5)

    Frequently Asked Questions

    What type of magnetic source is used in the separator?
    It uses high-performance neodymium iron boron, which features a high magnetic energy product and is highly resistant to demagnetization.
    What is the demagnetization rate over time?
    The demagnetization rate is guaranteed not to exceed 5% within an eight-year period.
    How does the automatic iron discharge work?
    The magnetic iron is adsorbed onto the iron unloading belt by the magnetic core. As the belt moves in a circular motion, it carries the iron away from the magnetic field, allowing it to naturally fall into a collection box.
    Which industries typically use this magnetic separator?
    It is widely applied in the cement, steel plant, metallurgy, mining, paper, and coal industries.
    Does the equipment require manual intervention for iron removal?
    No, the belt automatically discharges iron, which ensures long-term continuous operation without faults.
    Can the control system be integrated with other machinery?
    Yes, the control section can be interlocked with the belt conveyor to achieve both local manual control and centralized control methods.