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China RCYD Self-Cleaning Permanent Magnetic Separator - Reliable Factory Suppliers for Iron Removal Solutions

The RCYD(C) series permanent magnet self-unloading magnetic separator is an innovative solution designed for efficiency in various industrial applications. Manufactured in China, this high-performance equipment features advanced permanent magnet cores, durable scrap iron belts, reduction motors, robust frames, and rollers. It works seamlessly with a range of conveyors to automatically eliminate ferromagnetic materials weighing between 0.1 to 35 kilograms from non-magnetic substances, Engineered using sophisticated computer simulations, the internal magnetic circuit boasts a complete dual-pole structure, ensuring reliable operation even in harsh environments without failures. As a preferred choice among suppliers, this magnetic separator excels at iron removal while facilitating material transportation across numerous industries, including coal mining, dock operations, thermal power generation, cement production, and building materials, With its ability to continuously absorb and discharge iron, the RCYD(C) series represents a reliable solution from a leading factory in China, making it indispensable for businesses aiming to maintain high standards of safety and efficiency in their operations

    Technical Characteristics

    1. The magnetic circuit is designed through computer simulation, featuring a complete dual-pole structure, high magnetic field intensity, large gradient and strong suction force.
    2. High-performance neodymium iron boron is used as the magnetic source, featuring a high magnetic energy product and being less prone to demagnetization. The demagnetization rate does not exceed 5% within eight years.
    3. The waist drum-shaped drum structure is equipped with an automatic deviation correction function. The fully sealed bearing housing has good sealing performance and can adapt to various harsh environments.
    4. The belt automatically discharges iron, ensuring long-term continuous operation without faults.
    5. The control section can be interlocked with the belt conveyor to achieve both local manual control and centralized control methods.
    Working Principle:
    The self-unloading magnetic separator consists of a permanent magnetic core, a body and a frame. The frame is equipped with a power motor, a drive roller, a driven roller and idlers.
    The drive roller, driven roller and idlers are equipped with inclined iron belts that run around the body of the self-unloading magnetic separator. The magnetic iron in the material is adsorbed onto the surface of the iron unloading belt by the magnetic field generated by the magnetic core. When the belt moves in a circular motion, it takes the magnetic iron away from the magnetic field. After the iron is free from the magnetic effect, it naturally falls into the iron collection box. So as to realize the working principle of automatic iron unloading.

    Application

    For cement, steel plant, metallurgy, mining, paper and coal industry.
    RCYD Application

    Technical Parameters

    NO. Model Adaptive belt Suspension Material Magnetic Belt Working Existing Weight Appearance size
    width height depth intensity speed system power (kg) (mm)
    (mm) (h=mm) (≤mm) (≥mt) (m/s) (≤kw) A B C D E
    1 RCYD-5 500 150 100 60 4.5 Continuous 1.5 750 1900 735 935 950 753
    2 RCYD-6 600 180 130 60 1.5 920 2020 780 1030 1100 840
    3 RCYD-6.5 650 200 150 70 1.5 1200 2165 780 1080 1200 888
    4 RCYD-8 800 250 200 70 2.2 1400 2350 796 1280 1300 1088
    5 RCYD-10 1000 300 250 70 3 2120 2660 920 1550 1400 1335
    6 RCYD-12 1200 350 300 70 4 3350 2860 1010 1720 1550 1515
    7 RCYD-14 1400 400 350 70 5.5 4450 3225 1050 1980 1800 1755
    8 RCYD-16 1600 450 400 70 7.5 6200 3350 1180 2160 1950 1850
    9 RCYD-18 1800 500 450 80 7.5 8100 3580 1210 2450 2200 2130
    10 RCYD-20 2000 550 500 80 7.5 9700 3800 1300 2700 2400 2410
    Note: All the models have T1, T2, T3 design whose magnetic intensity is higher than standard. The magnetic 90mt, 120mt and 150mt separately. Discard iron belt can be equipped with armor.

    Production and Processing

    Production Processing 1Production Processing 2Production Processing 3Production Processing 4

    Frequently Asked Questions

    What is the demagnetization rate of the magnetic separator?
    The demagnetization rate does not exceed 5% within eight years. It uses high-performance neodymium iron boron as the magnetic source, which is less prone to demagnetization.
    What industries are suitable for this self-unloading magnetic separator?
    This equipment is highly suitable for the cement, steel plant, metallurgy, mining, paper, and coal industries.
    How does the automatic iron unloading system work?
    Magnetic iron in the material is adsorbed onto the surface of the iron unloading belt by a strong magnetic field. As the belt moves in a circular motion, it carries the iron away from the magnetic field, allowing it to naturally fall into a collection box.
    Can this equipment operate continuously for a long time?
    Yes, the belt automatically discharges iron, ensuring long-term continuous operation without faults. The fully sealed bearing housing also adapts to various harsh environments.
    What control methods are available for the separator?
    The control section can be interlocked with the belt conveyor to achieve both local manual control and centralized automatic control methods.