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China Suppliers Factory Disc Vacuum Filter for Solid Liquid Mineral Slurry Separation

Introducing the PGT series of disc vacuum filters, specifically designed for metal minerals, now available from leading suppliers in China. These filters leverage advanced technologies from similar foreign products while addressing the unique challenges posed by metal minerals, such as high density, rapid sedimentation, and the strong impact of solid particles on filtrate tubes. Our factory has optimized the performance and reliability of each component, ensuring exceptional dehydration results during solid-liquid separation. Users have successfully implemented our filters, demonstrating that their key technical indicators and performance standards are on par with the most advanced products available both domestically and internationally. Choose our PGT series disc vacuum filters for superior efficiency and reliability in metal mineral processing

    Feature

    1

    The dehydration holes of the fan-shaped filter plate are evenly distributed, with a reasonable porosity, large rib size, and made of high-strength engineering plastic, which increases the service life by 1 to 1.5 times.

    2

    The filtration area of the filtrate pipe is large, and the area of the distribution head and abdominal cavity is also large, which improves the air extraction rate and the effect of filtrate discharge.

    3

    Wear-resistant nylon monofilament or double-layer multifilament filter cloth increases the dehydration rate and is less prone to clogging, thus prolonging the service life.

    4

    Centralized automatic lubrication by multi-point dry oil pumps.

    The automatic filter cloth cleaning device maintains its excellent dehydration effect.

    5

    Horizontal forced variable-speed stirring, the shaft end adopts rubber and graphite packing and triple sealing with water pressure difference to ensure no slurry leakage.

    6

    The main drive features stepless speed regulation, which is adjusted according to the concentration and flow rate of the material (AC speed-regulating motor or frequency converter) to achieve the desired working effect.

    Each plate is composed of 20 filter fan plates, which enhances the control of the filtration process and ensures uniform cake thickness.

    7

    The friction plates are made of specially designed wear-resistant boron cast iron, which combines rigidity and flexibility, has a good sealing effect and a long service life.

    The filtrate pipe is made of high-strength wear-resistant ceramic composite steel pipe, which increases the service life by more than 10 times.

    8

    The upper and lower flanges at the interface between the filtrate tube and the filter fan are removed, and direct welding with mold positioning is adopted, reducing the possible air leakage points by 90%.

    Technical Parameters

    Filter diameter
    (mm)
    2100 3100
    Filtration area (M²) 10 15 20 25 30 35 40 48 60 72 84 96
    Filter disc quantity 2 3 4 5 6 7 8 4 5 6 7 8
    Quantity of each filtration disc 20
    Principal shaft power (kw) 2.2 3 4 5.5 7.5
    Mixer shaft power (kw) 3 4 5.5 7.5 11
    Vacuum power (kw) 22 37 37 55 55 55 75 90 90 110 132 132
    Weight (t) 10.4 11 11.6 12.2 12.8 13.4 14 18 21 24 27 30
    L (mm) 2535 2920 3315 3705 4095 4485 4875 5265 4735 5235 5735 6235
    W (mm) 2480 4205
    H (mm) 2960 3700
    Capacity (t/h) 6-8.5 9-13 12-17 15-21.2 18-25.2 21-29.8 24-34 30-42.5 36-51 43-61.2 50-71.4 58-81.6

    Application

    Application Image
    Frequently Asked Questions
    What improves the service life of the fan-shaped filter plate?
    The dehydration holes are evenly distributed with a reasonable porosity and large rib size. It is made of high-strength engineering plastic, which increases the service life by 1 to 1.5 times.
    How does the filter prevent clogging and improve dehydration?
    It uses wear-resistant nylon monofilament or double-layer multifilament filter cloth. This material increases the dehydration rate and is less prone to clogging, thereby prolonging the service life.
    How is slurry leakage prevented during operation?
    The equipment utilizes horizontal forced variable-speed stirring, and the shaft end adopts rubber and graphite packing along with triple sealing using a water pressure difference to ensure no slurry leakage occurs.
    What material is the filtrate pipe made of?
    The filtrate pipe is constructed from high-strength wear-resistant ceramic composite steel pipe, which significantly increases its service life by more than 10 times compared to standard materials.
    How does the design reduce potential air leakage points?
    The upper and lower flanges at the interface between the filtrate tube and the filter fan are removed. Instead, direct welding with mold positioning is adopted, reducing possible air leakage points by 90%.
    How is the filtration process controlled to ensure uniform cake thickness?
    Each plate is composed of 20 filter fan plates to enhance process control. Additionally, the main drive features stepless speed regulation, which can be adjusted according to the material's concentration and flow rate to achieve the desired working effect.