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China Suppliers Factory RCDF Oil-Cooled Self-Cleaning Magnetic Separator for Iron Removal in Various Industries

The RCDF series oil-cooled self-unloading electromagnetic iron remover, developed from the advanced RCDE series oil-cooled suspended electromagnetic iron remover, is specifically designed for efficient operation in various industries. This innovative product integrates a powerful drive motor, a robust drum, and an effective iron unloading belt equipped with a scraper, forming a highly efficient iron unloading structure. With its continuous working capability, ease of use, low failure rate, and minimal maintenance requirements, the RCDF series is an excellent choice for any operation, Typically installed at the front or center of a belt conveyor, this iron remover boasts strong magnetic properties, allowing it to effectively attract and remove metal fragments mixed with the conveyed materials. These fragments are then safely discharged via the iron unloading belt, ensuring a self-cleaning mechanism that not only enhances operational efficiency but also protects the conveyor system from longitudinal cracks, thereby maintaining the normal functioning of breakers and grinders, As one of the leading suppliers and manufacturers in China, our factory produces the RCDF series iron separator, which is extensively utilized across various sectors, including electricity, mining, metallurgy, construction materials, coal dressing, and chemical industries. Ensure your operation runs smoothly and efficiently with our state-of-the-art electromagnetic iron remover

    Application

    For the port of coal transportation, mine and building material.

    application

    Technical Characteristics

    Computer Simulated Design: The magnetic circuit is designed by computer simulation, with a large magnetic penetration depth and strong magnetic force.

    Optimized Excitation Coil: The excitation coil is specially designed with longitudinal and transverse oil channels, which is extremely conducive to the transfer of heat to the transformer oil and effectively reduces the temperature of the coil.

    High Insulation & Sealed Structure: The coil is soaked and cured in specially made epoxy resin, improving insulation performance. It has a fully sealed structure, which is dust-proof, rain-proof and corrosion-resistant.

    Efficient Heat Dissipation: The corrugated heat dissipation fins significantly increase the heat dissipation area and effectively control the temperature rise.

    Automatic Operation & Easy Maintenance: Automatic iron unloading, simple maintenance, drum with waist drum structure, equipped with automatic belt deviation correction function, specially designed fully sealed bearing housing for long-term trouble-free operation.

    Excellent Compatibility: The product has good compatibility. The rectifier equipment is fully functional, featuring both manual and centralized control functions to meet usage requirements in various occasions.

    Technical Parameters

    NO. Model Adaptive belt width (mm) Suspension height (h=mm) Material depth (≤mm) Magnetic intensity (≥mt) Belt speed (m/s) Existing power (≤kw) Driving Power (kw) Weight (kg) Appearance size (mm)
    A B C D E
    1 RCDF-4 400 100 60 50 4.5 0.6 1.5 300 600 400 620 360 360
    2 RCDF-5 500 150 100 60 1 1.5 500 740 500 730 460 460
    3 RCDF-6 600 175 125 60 1.5 1.5 650 840 600 760 560 560
    4 RCDF-6.5 650 200 150 70 2 2.2 750 890 650 830 610 610
    5 RCDF-8 800 250 200 70 3 2.2 1150 1024 800 850 760 760
    6 RCDF-10 1000 300 250 70 4.5 3 1400 1300 1000 950 940 940
    7 RCDF-12 1200 350 300 70 6 4 2780 1500 1200 1050 1160 1160
    8 RCDF-14 1400 400 350 70 8.5 4 4200 1700 1400 1100 1360 1360
    9 RCDF-16 1600 450 400 70 12.5 5.5 5700 2000 1600 1200 1540 1540
    10 RCDF-18 1800 500 450 70 18 7.5 7300 2200 1800 1300 1740 1740
    Note: All the models have T1, T2, T3 design whose magnetic intensity is higher than standard. The magnetic 90mt, 120mt and 150mt separately. Discard iron belt can be equipped with armor.

    Production and Processing Photos

    Frequently Asked Questions

    What are the main applications of this magnetic equipment?

    It is primarily designed for use in ports for coal transportation, mines, and the building material industry.

    How is the magnetic circuit designed?

    The magnetic circuit is meticulously designed by computer simulation, which ensures a large magnetic penetration depth and strong magnetic force.

    How does the equipment prevent overheating during operation?

    The excitation coil features longitudinal and transverse oil channels for heat transfer, and corrugated heat dissipation fins are utilized to significantly increase the cooling area and effectively control temperature rise.

    Is the equipment suitable for harsh outdoor environments?

    Yes, the coil is soaked and cured in a specially made epoxy resin, and the entire machine features a fully sealed structure that is dust-proof, rain-proof, and highly corrosion-resistant.

    Does this machine require manual iron unloading?

    No, it features an automatic iron unloading system. It also includes an automatic belt deviation correction function and a specially designed sealed bearing housing for long-term, trouble-free operation.

    What belt widths are compatible with the RCDF series?

    The RCDF series has excellent compatibility, with adaptive belt widths ranging from 400mm (Model RCDF-4) up to 1800mm (Model RCDF-18) to meet various usage requirements.