010203
China TDG Belt Weigh Feeder for Coal, Limestone, Clinker - Reliable Suppliers & Factory Solutions
Product Description
Based on the belt conveyor, the belt weigh feeder is an electronic measuring device which assembles the weighing bridge (referred to as the weighing frame) in the belt conveyor to continuously weigh and measure bulk materials. Widely used in metallurgy, building materials, electric power, mining, chemical industry and other industrial production departments.
Series belt weigh feeder, the scale frame structure is simple, compact, large stiffness, good stability, trunnion support, easy installation, high sensitivity, good linearity, can adapt to the harsher working environment, long-term stability and reliability. The high precision and high sensitivity S-type tension weighing sensor is installed in the sealed square beam, which is safe and stable, dustproof, waterproof, and resistant to external corrosion interference, and the force measurement state is good. Using inductance or photoelectric coding speed measurement sensor, the speed measurement accuracy is high, the signal is stable, not disturbed, can be transmitted over a long distance, high reliability. Using our HL-820 type or imported weighing controller, it has perfect function, simple and convenient adjustment operation, high reliability, small maintenance, and fully meets the requirements of different users and different grades.
Technical Characteristics
Measurement Control System
The metering control system of this machine is equipped with a LX series instrument featuring a 32-bit ARMCPU and a 24-bit ADC sampling module, with a sampling speed of up to 240 times per second. It has both Chinese and English menu displays, 6 analog inputs, 2 analog inputs, and 2 analog outputs. It is equipped with a standard RS485 interface (modbus protocol), which can be fully connected to the central control system to form a DCS system.
Native Performance Characteristics
- The cantilever beam type bellows sealed load cell is adopted, featuring high accuracy of force/electricity conversion. The installation bracket of the sensor can ensure that it is not subjected to lateral force impact and has strong overload protection capacity, making the sensor less likely to be damaged.
- The weighing body is equipped with an automatic belt tensioning and automatic deviation correction device to maintain a constant belt tension, and there is an alarm signal output for belt deviation exceeding the limit.
- The weighing body is equipped with internal and external cleaning devices and unloading for the belt, effectively overcoming the problem of material adhesion and dust raising on the belt.
- The weighing body exclusively adopts two cantilever beam high-precision sensors, which greatly improves the measurement accuracy.
Feeding Device & Components
- A feeding hopper for free-flowing materials
- Vibrating feeding hopper for materials that are not easy to flow
- Star feeder for pouring materials
- Fluid bulk material feeder: Pneumatic pre-feeder
Components of this machine: The main components of the system include the feeding hopper, the body of the feeder, the transmission device, the load sensor, the speed sensor, the frequency converter and the weighing calculation instrument. It can be connected to the upper-level DCS system through RS485 serial or fieldbus communication interfaces to achieve DCS control.
Main Technical Parameters
- The actual feeding accuracy of various bulk materials is all better than ±0.5% of the set feeding rate.
- The feeding rate is approximately 50kg/h - 2000t/h, and the conveying width is 500mm - 1800mm.
- The center distance of the rollers is 1000mm - 8000mm. It adopts a plug-in system and the size can be customized according to the user's requirements.
- Output interface: Multiple options available, can be connected to the DCS system.
- Ambient temperature: -10% to +60℃ for weighing body; -10% to +45℃ for instrument.
- Working power supply: Instrument AC220V±15% 50Hz±2%, weighing body AC380V±15% 50Hz±2%.
Technical Parameters
| NO. | Model | Bandwidth (mm) | Flow range (m³/h) | Accuracy |
|---|---|---|---|---|
| 1 | TDG05 | 500 | 0.05-6 | Over 0.5% |
| 2 | TDG06 | 600 | 0.5-10 | |
| 3 | TDG08 | 800 | 2-30 | |
| 4 | TDG10 | 1000 | 5-100 | |
| 5 | TDG12 | 1200 | 10-200 | |
| 6 | TDG14 | 1400 | 30-300 | |
| 7 | TDG16 | 1600 | 50-500 | |
| 8 | TDG18 | 1800 | 100-1000 |
Application
It can be widely used in building materials, chemicals, coal, ports, food, fertilizer and other industries.
Production and Processing
Frequently Asked Questions (FAQ)
What industries is the belt weigh feeder commonly used in?
It is widely used in metallurgy, building materials, electric power, mining, chemical, coal, ports, food, and fertilizer industrial production departments.
What type of load cell does the weighing feeder use?
The weighing feeder utilizes a high-precision and high-sensitivity S-type tension weighing sensor (cantilever beam type bellows sealed load cell) installed in a sealed square beam, which is dustproof, waterproof, and highly resistant to external corrosion.
What is the actual feeding accuracy of the equipment?
The actual feeding accuracy for various bulk materials is exceptionally high, performing better than ±0.5% of the set feeding rate.
Can this system be integrated with a central DCS system?
Yes, the metering control system is equipped with a standard RS485 interface (modbus protocol) or fieldbus communication interfaces, allowing it to be fully connected and integrated with an upper-level DCS central control system.
How does the machine handle belt deviation and material adhesion?
The weighing body is equipped with an automatic belt tensioning and deviation correction device with an alarm signal. It also features internal and external cleaning devices to effectively overcome material adhesion and dust raising.
What is the feeding rate and conveying width range?
The feeding rate ranges from approximately 50kg/h up to 2000t/h, and the conveying width can range from 500mm to 1800mm, depending on the specific model chosen (TDG05 to TDG18).