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China YCW Series Waterless Discharge Tailings Recovery Machine - Efficient Supplier & Factory for Mining and Steel Industries

The YCW series of waterless discharge and recovery machines represents a cutting-edge innovation from our factory in China, designed to meet the needs of various industries. This advanced equipment features a sophisticated magnetic system, comprised of strategically arranged magnetic rings embedded with bare magnetic blocks. This design produces a high magnetic field intensity along with a significant action gradient, enabling efficient recovery of magnetic materials with an impressive recovery rate of 85% to 95%, Our waterless recovery machine is particularly effective due to the incorporation of V-shaped scrapers, allowing for one-time unloading with minimal to no water required, leveraging the inherent weight of the magnetic materials. As leading suppliers in the industry, we serve various sectors, including metallurgy, mining, non-ferrous metals, gold, building materials, power, and coal. The YCW series is ideal for enhancing the recovery and utilization of magnetic substances found in waste slurry from processing plants, coal washing facilities, steel mills, sintering plants, and more. Choose our innovative technology for efficient and sustainable magnetic material recovery

    Technical Features

    1. Magnetic field arrangement: The magnetic pole spacing of the disks is small, and there is no zero magnetic zone between disks.

    2. Unloading: The unloading is a non-contact forced unloading type. There is a protective layer of mineral powder on the surface of the magnetic disk. There is no wear on the surface of the magnetic disk. The service life of the whole machine is 8 to 10 times that of the conventional model. At the same time, it also improves the grade of the recovered magnetic minerals.

    3. Large processing capacity: This machine is specially designed for tailings reselection. Its structure features the ability to handle large flow rates and low-grade tailings, and its processing capacity is several times or even ten times that of the existing cylindrical magnetic separator.

    4. High recovery rate: All materials passing between the disks are subjected to the magnetic field, and magnetic minerals are fully recovered, resulting in a high recovery rate.

    5. Water conservation: Due to the unique magnetic field arrangement, magnetic minerals contain a large amount of water. The removed minerals are in a flowing state, and basically no water needs to be added or a small amount of supplementary water can be added.

    6. Energy saving: One disc-type tailings recovery machine has a large processing capacity, occupies a small area, has high output efficiency, and consumes 2.2kw-7.5kw of power.

    7. Easy installation: The disc-type tailings recovery machine has a large processing capacity, small floor space, and a small difference in the inlet and outlet material levels. It can basically be installed wherever there is a tail chute.

    Technical Data
    NO. Model Disposal of
    slurry capacity
    (m³/h)
    Output of ore
    (t/h)
    Width of trough
    (mm)
    Magnetic
    induction
    density
    (Mt)
    Diameter
    of disk
    (mm)
    Quantity of
    disks
    (PCS)
    Driving
    Power
    (kw)
    Weigh
    (kg)
    Length
    (mm)
    Height
    (mm)
    1 YCW-80-4 50-100 0.5-1 400 170-400 Φ800 4 2.2 720 2000 1050
    2 YCW-80-6 100-200 1-2 600 6 3.0 960 2100 1050
    3 YCW-10-4 200-300 2-4 400 Φ1000 4 3.0 1100 2300 1250
    4 YCW-10-6 400-500 3-5 600 6 3.0 1500 2300 1250
    5 YCW-12-8 600-700 5-8 790 Φ1200 8 4.0 1800 2700 1460
    6 YCW-12-10 700-850 7-10 980 10 4.0 2100 2700 1460
    7 YCW-15-12 1000-1200 11-16 1170 Φ1500 12 7.5 3200 3050 1760
    8 YCW-15-14 1200-1400 13-18 1360 14 7.5 3600 3050 1760
    9 YCW-20-12 1500-1800 14-19 1170 Φ2000 12 11.0 3800 3150 2260
    10 YCW-20-14 2000-2400 17-22 1360 14 11.0 4200 3150 2260
    Application on Site
    Application on site
    Production and Processing
    Issue drawings -- split drawings -- Blanking -- Machine tool processing -- Laser blanking accessories -- Positioning magnetic block iron disc -- bonding magnetic block -- repairing the gap between the filling magnetic block (to ensure that the surface of the magnetic block diameter is flat) -- frame welding -- assembling disk -- positioning center distance, gap (to ensure that the gap between the disks is uniform) -- assembly -- determining the core center distance -- positioning and fixing -- Installing the motor reducer -- adjusting the rotation speed
    Production process 1Production process 2Production process 3Production process 4Production process 5Production process 6
    Frequently Asked Questions
    What is the magnetic field arrangement of the machine?
    The magnetic pole spacing of the disks is very small, ensuring there is no zero magnetic zone between the disks for optimal performance.
    How does the unloading mechanism work?
    It utilizes a non-contact forced unloading type. A protective layer of mineral powder prevents wear on the magnetic disk surface, extending the machine's service life by 8 to 10 times compared to conventional models.
    Is this machine suitable for large processing capacities?
    Yes, it is specially designed for tailings reselection. It can handle large flow rates and low-grade tailings, offering processing capacities several times greater than existing cylindrical magnetic separators.
    Does the machine require a significant amount of water?
    No, it is designed for water conservation. The unique magnetic field arrangement keeps the minerals in a flowing state, meaning basically no water needs to be added, or only a very small amount of supplementary water is required.
    What is the power consumption of the disc-type tailings recovery machine?
    The machine is highly energy-saving. Despite its large processing capacity and high output efficiency, it consumes only between 2.2kw and 7.5kw of power.
    How easy is the installation process?
    Installation is very simple due to its small floor space and minimal difference in inlet and outlet material levels. It can basically be installed wherever there is a tail chute.