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China YCW Series Waterless Discharge Tailings Recovery Machine - Suppliers and Factory for Mining and Steel Industries

Introducing the YCW series of waterless discharge and recovery machines, a cutting-edge solution developed by our company, a leading manufacturer and supplier in China. This innovative product incorporates advanced foreign design principles, featuring a powerful magnetic system made up of finely arranged magnetic rings and bare magnetic blocks. With high magnetic field intensity and a substantial action gradient, the YCW series can achieve impressive recovery rates of 85% to 95%, Utilizing advanced V-shaped scrapers, our machines enable efficient one-time unloading of materials with little to no water, relying on the natural weight of magnetic substances. This makes the YCW series ideal for industries such as metallurgy, mining, non-ferrous metals, gold production, building materials, power generation, and coal processing, Our factory is dedicated to maximizing the recovery and utilization of magnetic substances from waste slurries generated in processing plants, coal washing plants, steel mills, and sintering plants. Trust our expertise as a top supplier in China for your magnetic recovery needs

    Technical Features

    Magnetic Field Arrangement

    The magnetic pole spacing of the disks is small, and there is no zero magnetic zone between disks.

    Advanced Unloading

    Non-contact forced unloading type with a protective mineral powder layer. No disk wear, extending service life 8-10 times and improving recovered mineral grade.

    Large Processing Capacity

    Specially designed for tailings reselection. Handles large flow rates and low-grade tailings with a capacity several to ten times that of conventional cylindrical separators.

    High Recovery Rate

    All materials passing between the disks are subjected to the magnetic field, ensuring magnetic minerals are fully and efficiently recovered.

    Water Conservation

    Due to the unique magnetic field arrangement, removed minerals flow easily. Basically no water needs to be added, or only a minimal supplementary amount.

    Energy Saving

    High output efficiency with low power consumption ranging from only 2.2kw to 7.5kw per machine.

    Easy Installation

    Requires small floor space and has a minimal difference in inlet and outlet material levels. Can be installed almost anywhere there is a tail chute.

    Technical Data

    NO. Model Disposal of slurry capacity (m³/h) Output of ore (t/h) Width of trough (mm) Magnetic induction density (Mt) Diameter of disk (mm) Quantity of disks (PCS) Driving Power (kw) Weigh (kg) Length (mm) Height (mm)
    1 YCW-80-4 50-100 0.5-1 400 170-400 Φ800 4 2.2 720 2000 1050
    2 YCW-80-6 100-200 1-2 600 6 3.0 960 2100 1050
    3 YCW-10-4 200-300 2-4 400 Φ1000 4 3.0 1100 2300 1250
    4 YCW-10-6 400-500 3-5 600 6 3.0 1500 2300 1250
    5 YCW-12-8 600-700 5-8 790 Φ1200 8 4.0 1800 2700 1460
    6 YCW-12-10 700-850 7-10 980 10 4.0 2100 2700 1460
    7 YCW-15-12 1000-1200 11-16 1170 Φ1500 12 7.5 3200 3050 1760
    8 YCW-15-14 1200-1400 13-18 1360 14 7.5 3600 3050 1760
    9 YCW-20-12 1500-1800 14-19 1170 Φ2000 12 11.0 3800 3150 2260
    10 YCW-20-14 2000-2400 17-22 1360 14 11.0 4200 3150 2260

    Application on Site

    Application on site - Tailings Recovery Machine

    Production and Processing

    Issue drawings Split drawings Blanking Machine tool processing Laser blanking accessories Positioning magnetic block iron disc Bonding magnetic block Repairing filling gap Frame welding Assembling disk Positioning center distance & gap Assembly Determining core center distance Positioning and fixing Installing motor reducer Adjusting rotation speed
    Production process 1Production process 2Production process 3Production process 4Production process 5Production process 6

    Frequently Asked Questions (FAQ)

    What is the magnetic field arrangement of the disc-type tailings recovery machine?

    The magnetic pole spacing of the disks is small, ensuring that there is no zero magnetic zone between the disks for optimal recovery.

    How does the unloading mechanism work and prevent wear?

    The machine uses a non-contact forced unloading type. A protective layer of mineral powder forms on the surface of the magnetic disk, preventing direct wear and extending the machine's service life to 8-10 times that of conventional models.

    Can this machine handle large capacities of low-grade tailings?

    Yes, it is specially designed for tailings reselection. It easily handles large flow rates and low-grade tailings, boasting a processing capacity several to ten times higher than existing cylindrical magnetic separators.

    Does the recovery process require additional water?

    Due to the unique magnetic field arrangement, the recovered magnetic minerals contain a large amount of water and remain in a flowing state. Basically, no extra water is needed, or only a very small amount of supplementary water is required.

    Is the disc-type tailings recovery machine energy-efficient?

    Absolutely. Despite its large processing capacity and high output efficiency, a single machine consumes only between 2.2kw and 7.5kw of power.

    What are the installation requirements for this equipment?

    The machine has a small footprint and a minimal difference in inlet and outlet material levels, which means it can be easily installed almost anywhere there is an existing tail chute.