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China YCW Series Waterless Discharge Tailings Recovery Machine - Suppliers & Factory for Mining and Steel Industries

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The YCW series of waterless discharge and recovery machines represents a cutting-edge innovation from our factory in China, designed to enhance the efficiency of magnetic material recovery. Leveraging advanced international technologies, our machines feature a robust magnetic system consisting of strategically arranged magnetic rings with bare magnetic blocks. This configuration ensures a high magnetic field intensity and a significant action gradient, enabling recovery rates between 85% and 95%. The incorporation of V-shaped scrapers allows for effective one-time unloading with minimal or no water, utilizing the natural weight of the magnetic materials. Our products are widely utilized by suppliers in various industries, including metallurgy, mining, non-ferrous metals, gold processing, building materials, power generation, and coal. They facilitate the efficient recovery and development of magnetic substances from waste slurry produced by processing plants, coal washing facilities, steel mills, and sintering plants. Partner with us for state-of-the-art solutions in magnetic recovery.

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    Technical Features

    1

    Magnetic field arrangement: The magnetic pole spacing of the disks is small, and there is no zero magnetic zone between disks.

    2

    Unloading: The unloading is a non-contact forced unloading type. There is a protective layer of mineral powder on the surface of the magnetic disk. There is no wear on the surface of the magnetic disk. The service life of the whole machine is 8 to 10 times that of the conventional model. At the same time, it also improves the grade of the recovered magnetic minerals.

    3

    Large processing capacity: This machine is specially designed for tailings reselection. Its structure features the ability to handle large flow rates and low-grade tailings, and its processing capacity is several times or even ten times that of the existing cylindrical magnetic separator.

    4

    High recovery rate: All materials passing between the disks are subjected to the magnetic field, and magnetic minerals are fully recovered, resulting in a high recovery rate.

    5

    Water conservation: Due to the unique magnetic field arrangement, magnetic minerals contain a large amount of water. The removed minerals are in a flowing state, and basically no water needs to be added or a small amount of supplementary water can be added.

    6

    Energy saving: One disc-type tailings recovery machine has a large processing capacity, occupies a small area, has high output efficiency, and consumes 2.2kw-7.5kw of power.

    7

    Easy installation: The disc-type tailings recovery machine has a large processing capacity, small floor space, and a small difference in the inlet and outlet material levels. It can basically be installed wherever there is a tail chute.

    Technical Data

    NO. Model Disposal of slurry capacity (m³/h) Output of ore (t/h) Width of trough (mm) Magnetic induction density (Mt) Diameter of disk (mm) Quantity of disks (PCS) Driving Power (kw) Weigh (kg) Length (mm) Height (mm)
    1 YCW-80-4 50-100 0.5-1 400 170-400 Φ800 4 2.2 720 2000 1050
    2 YCW-80-6 100-200 1-2 600 6 3.0 960 2100 1050
    3 YCW-10-4 200-300 2-4 400 Φ1000 4 3.0 1100 2300 1250
    4 YCW-10-6 400-500 3-5 600 6 3.0 1500 2300 1250
    5 YCW-12-8 600-700 5-8 790 Φ1200 8 4.0 1800 2700 1460
    6 YCW-12-10 700-850 7-10 980 10 4.0 2100 2700 1460
    7 YCW-15-12 1000-1200 11-16 1170 Φ1500 12 7.5 3200 3050 1760
    8 YCW-15-14 1200-1400 13-18 1360 14 7.5 3600 3050 1760
    9 YCW-20-12 1500-1800 14-19 1170 Φ2000 12 11.0 3800 3150 2260
    10 YCW-20-14 2000-2400 17-22 1360 14 11.0 4200 3150 2260

    Application On Site

    Application on site

    Production And Processing

    Issue drawings - split drawings -- Blanking -- Machine tool processing -- Laser blanking accessories -- Positioning magnetic block iron disc -- bonding magnetic block -- repairing the gap between the filling magnetic block (to ensure that the surface of the magnetic block diameter is flat) -- frame welding -- assembling disk -- positioning center distance, gap (to ensure that the gap between the disks is uniform) -- assembly -- determining the core center distance -- positioning and fixing -- Installing the motor reducer -- adjusting the rotation speed

    Frequently Asked Questions

    What is the service life of the disc-type tailings recovery machine?

    The service life of the whole machine is 8 to 10 times that of the conventional model. This is due to its non-contact forced unloading type and the protective layer of mineral powder on the surface of the magnetic disk, which prevents wear.

    How does the machine handle large processing capacities?

    The machine is specially designed for tailings reselection. Its unique structure enables it to handle large flow rates and low-grade tailings, making its processing capacity several times or even ten times that of existing cylindrical magnetic separators.

    Does the magnetic separator require additional water during operation?

    Basically, no water needs to be added, or only a small amount of supplementary water is required. Due to the unique magnetic field arrangement, the magnetic minerals contain a large amount of water and remain in a flowing state.

    What is the power consumption of the equipment?

    The machine is highly energy-saving. Despite its large processing capacity and high output efficiency, a single disc-type tailings recovery machine only consumes between 2.2kw and 7.5kw of power.

    Is the disc-type tailings recovery machine easy to install?

    Yes, it occupies a small floor space and has a minimal difference in inlet and outlet material levels, meaning it can basically be installed wherever there is a tail chute.

    How does the unloading mechanism work?

    The unloading is a non-contact forced unloading type. This design not only protects the surface of the magnetic disk from wear but also significantly improves the grade of the recovered magnetic minerals.