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China YCW Series Waterless Discharge Tailings Recovery Machine - Suppliers & Factory for Mining, Steel, Iron, Sand Washing

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The YCW series waterless discharge and recovery machines represent cutting-edge technology developed by our company, leveraging advanced international practices. Designed for optimal efficiency, this innovative equipment features a magnetic system composed of strategically arranged magnetic rings with bare magnetic blocks, delivering high magnetic field intensity and a strong action gradient. This powerful system enables recovery rates between 85% to 95%, making it a leader in its class. Utilizing V-shaped scrapers, our machine allows for one-time unloading of magnetic materials with minimal or no water, relying on the natural weight of the magnets.

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As a prominent manufacturer and supplier in China, our YCW series is extensively used across various industries, including metallurgy, mining, non-ferrous metals, gold, building materials, power generation, and coal. It excels in the efficient recovery and utilization of magnetic substances from waste slurries produced by processing plants, coal washing operations, steel mills (including steel slag), and sintering plants. Trust our factory for reliable, high-performance solutions tailored to meet your industry needs.

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    Technical features

    Magnetic Field Arrangement

    The magnetic pole spacing of the disks is small, and there is no zero magnetic zone between disks.

    Unloading

    Non-contact forced unloading type. A protective layer of mineral powder prevents wear on the magnetic disk surface, extending service life by 8 to 10 times while improving the grade of recovered magnetic minerals.

    Large Processing Capacity

    Specially designed for tailings reselection. Handles large flow rates and low-grade tailings with a capacity several to ten times that of existing cylindrical magnetic separators.

    High Recovery Rate

    All materials passing between the disks are subjected to the magnetic field, ensuring magnetic minerals are fully recovered for a high recovery rate.

    Water Conservation

    Unique magnetic field arrangement leaves magnetic minerals with a large amount of water. Minerals remain flowing, requiring little to no supplementary water.

    Energy Saving

    High output efficiency with large capacity and a small footprint, consuming only 2.2kw - 7.5kw of power.

    Easy Installation

    Small floor space and minimal difference in inlet and outlet material levels allow for flexible installation wherever there is a tail chute.

    Technical Data

    NO. Model Disposal of slurry capacity (m³/h) Output of ore (t/h) Width of trough (mm) Magnetic induction density (Mt) Diameter of disk (mm) Quantity of disks (PCS) Driving Power (kw) Weigh (kg) Length (mm) Height (mm)
    1 YCW-80-4 50-100 0.5-1 400 170-400 Φ800 4 2.2 720 2000 1050
    2 YCW-80-6 100-200 1-2 600 6 3.0 960 2100 1050
    3 YCW-10-4 200-300 2-4 400 Φ1000 4 3.0 1100 2300 1250
    4 YCW-10-6 400-500 3-5 600 6 3.0 1500 2300 1250
    5 YCW-12-8 600-700 5-8 790 Φ1200 8 4.0 1800 2700 1460
    6 YCW-12-10 700-850 7-10 980 10 4.0 2100 2700 1460
    7 YCW-15-12 1000-1200 11-16 1170 Φ1500 12 7.5 3200 3050 1760
    8 YCW-15-14 1200-1400 13-18 1360 14 7.5 3600 3050 1760
    9 YCW-20-12 1500-1800 14-19 1170 Φ2000 12 11.0 3800 3150 2260
    10 YCW-20-14 2000-2400 17-22 1360 14 11.0 4200 3150 2260

    Application on Site

    Application on site

    Production and Processing

    Issue drawings Split drawings Blanking Machine tool processing Laser blanking accessories Positioning magnetic block iron disc Bonding magnetic block Repairing the gap between the filling magnetic block (to ensure flat surface) Frame welding Assembling disk Positioning center distance & gap (to ensure uniform gap between disks) Assembly Determining the core center distance Positioning and fixing Installing the motor reducer Adjusting the rotation speed

    Frequently Asked Questions

    What makes the unloading mechanism of this machine special?

    The unloading is a non-contact forced type. It features a protective layer of mineral powder on the magnetic disk surface, which prevents wear and extends the machine's service life to 8-10 times that of conventional models.

    Does the recovery process require a large amount of water?

    No, it promotes water conservation. Due to the unique magnetic field arrangement, recovered magnetic minerals naturally contain sufficient water and remain in a flowing state. Basically, no extra water is needed, or only a very small amount is required.

    How energy-efficient is the disc-type tailings recovery machine?

    The machine is highly energy-efficient. Despite its large processing capacity and high output efficiency, it only consumes between 2.2kw and 7.5kw of power depending on the specific model.

    What is the processing capacity range of these machines?

    Designed for large flow rates and low-grade tailings, the processing capacity (disposal of slurry) ranges from 50 m³/h in the smallest models up to 2400 m³/h in the largest models, easily outperforming existing cylindrical magnetic separators.

    Is it difficult to install the machine on-site?

    Not at all. The machine requires a small floor space and has a minimal difference in inlet and outlet material levels, making it very easy to install basically wherever there is a tail chute.

    How is the uniform gap between the disks ensured during production?

    During the manufacturing process, after bonding the magnetic blocks and frame welding, the center distance and gaps are meticulously positioned and repaired to guarantee that the surface is flat and the gaps between disks remain uniform.