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CTB series wet drum permanent magnetic separator for iron ore mining separation

The CTB series permanent magnetic cylinder magnetic separator is suitable for wet magnetic separation of ferromagnetic materials such as magnetite, pyrrhotite, roasted ore, and ilmenite. It is also used for iron removal operations in coal, non-metallic minerals, building materials, and for the recovery of magnetic and heavy media in coal preparation operations. In heavy medium separation operations, to ensure the maximum recovery rate of magnetite or ferrosilicon, a second magnetic separator is needed to re-separate the tailings from the first magnetic separator. In this case, a specially designed double-drum magnetic separator for tailings reprocessing can be adopted. It can increase the recovery rate, improve the grade of concentrate, reduce tailings loss, simplify the beneficiation process, lower costs and enhance economic benefits

    Technical feature:

    ■ The permanent magnet cylindrical magnetic separator complies with the mechanical industry standard of the People's Republic of China "JB/7895-1999". It adopts a rare earth composite magnetic system, which is bonded with high-strength adhesive (J-39) and filled with epoxy resin. The surface of the magnetic system is reinforced with stainless steel strips and will not fall off. Sealing gaskets are added to both ends of the cylinder and sealant is applied to ensure no water enters. Advanced technology and reasonable structure. After special design, the distribution of magnetic field intensity is more reasonable and the sorting effect is more obvious.

    ■ The body has been specially designed to prevent material blockage and leakage. The tank body type is semi-counter-flow type.

    ■ There are two types of driving modes: left drive and right drive.

    ■ The rubber on the surface of the drum is directly vulcanized instead of bonded. The vulcanized layer is made of highly wear-resistant rubber with a thickness of 4mm, a service life of 2-3 years, and a bonding strength of 3.5 megapascals.

    ■ High field intensity, large magnetic field depth and large processing capacity.

    ■ Simple structure and large processing capacity; Simple to operate and easy to maintain.

    ■ The feed box is designed with a corresponding structure that generates a reasonable pulp flow direction, which greatly improves the recovery rate of magnetic minerals.

    Overview of Permanent Magnet Cylindrical Magnetic Separator

    The magnetic separator is one of the most widely used and highly versatile types of equipment in the industrial sector. It is a device that separates magnetic substances from mixed materials by taking advantage of the different specific magnetic coefficients of various minerals and relying on magnetic force and mechanical force. This machine is a new type of mineral processing equipment developed in the past two decades, mainly used for dry and wet separation of fine-grained strongly magnetic minerals.

    This machine is widely used in mineral processing, coal washing and chemical industries, etc. It is used for wet separation of strongly magnetic minerals with a particle size of 6-0 millimeters and can classify minerals into two products: magnetic substances and non-magnetic substances. The specific magnetic susceptibility X of the selected strong magnetic substances should not be less than 3000×106cm ³ / g. Minerals belonging to this category include magnetite, pyrrhotite, etc. For hematite, limonite, spathic iron, etc., they must be pre-selected and magnetized for roasting before separation.

    Product features of permanent magnet cylindrical magnetic separator

    Wet permanent magnetic cylinder magnetic separator is mainly suitable for wet magnetic separation of materials such as magnetite, pyrrhotite, roasted ore and ilmenite with particle size less than 3mm. It is also used for iron removal operations of coal, non-metallic minerals, building materials and other materials. The magnetic system of the magnetic separator is made of high-quality ferrite materials or combined with rare earth magnetic steel, and the average magnetic induction intensity on the cylinder surface is 100 to 600mT. According to the needs of users, various magnetic separators with different surface strengths such as co-current, semi-counter-current and counter-current types can be provided. This product features a simple structure, large processing capacity, convenient operation and easy maintenance.

    There are three flow directions for permanent magnetic cylinder magnetic separators

    The semi-countercurrent tank is suitable for wet roughing and fine selection of strongly magnetic minerals with particle sizes ranging from 0.5 to 0mm, especially for the fine selection of large minerals with particle sizes ranging from 0.15 to 0mm. "1; Counter-flow tanks are suitable for wet roughing and sweeping of strongly magnetic minerals with ore particle sizes ranging from 0.6 to 0mm. It is especially suitable for the recovery of heavy media in coal washing plants, etc. 2; The co-current trough is suitable for rough and fine selection of ores with particle sizes ranging from 6 to 0mm. 3; Both the semi-countercurrent tank and the co-current tank can be used in series to improve the grade of concentrate

    Technical Parameters

    NO.

    Model

    Roller
    size 
      (mm)

    Roller
    surface
    magnetic
    induction
    density
    (GS)

    Capacity

    Driving
    Power
    (kw)

    Roller
    rotating
    speed
    (r/min)

    Weigh
    (kg)

     

     

     

    Geometric
    center
    value

    Sweeping
    and
    separating
    area
    average
    value

    Highest
    magnetic
    density

    T/h

    m³/h

     

     

     

    1

    CTS(N,B)-618

    600×1800

    1400

    1000-4500

    2000-6000

    15-30

    48

    2.2

    40

    1300

    2

    CTS(N,B)-712

    750×1200

    1400

    1000-4500

    2000-6000

    15-30

    48

    3

    35

    1500

    3

    CTS(N,B)-718

    750×1800

    1600

    1000-4500

    2000-6000

    20-28

    72

    3

    28

    2100

    4

    CTS(N,B)-918

    900×1800

    1600

    1000-4500

    2000-6000

    25-55

    90

    4

    28

    2600

    5

    CTS(N,B)-924

    900×2400

    1600

    1000-4500

    2000-6000

    35-70

    110

    4

    28

    3000

    6

    CTS(N,B)-1021

    1050×2100

    1600

    1000-4500

    2000-6000

    55-110

    160

    5.5

    22

    3500

    7

    CTS(N,B)-1024

    1050×2400

    1600

    1000-4500

    2000-6000

    55-110

    160

    5.5

    22

    3500

    8

    CTS(N,B)-1030

    1050×3000

    1600

    1000-4500

    2000-6000

    70-120

    200

    7.5

    22

    4500

    9

    CTS(N,B)-1230

    1200×3000

    1600

    1000-4500

    2000-6000

    70-120

    200

    11

    22

    5000

    10

    CTS(N,B)-1240

    1200×4000

    1600

    1000-4500

    2000-6000

    100-150

    250

    15

    22

    6000

    11

    CTS(N,B)-1530

    1500×3000

    1800

    1000-4500

    2000-6000

    120-150

    220

    15

    20

    6500

    12

    CTS(N,B)-1540

    1500×4000

    1800

    1000-4500

    2000-6000

    150-180

    300

    18.5

    20

    8000

    Note:The strength of the magnetic field can be customized according to customer requirements,from 800gs-10000gs.piease indicate in the contract.

    Application 

    图片1

    production and processing

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