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High Intensity Wet Plate Magnetic Separator 15000GS for Quartz Sand, Feldspar & More - China Suppliers & Factory

The flat plate magnetic separator is an innovative, high-gradient strong magnetic separator designed to optimize traditional magnetic force lines and enhance magnetization direction. This cutting-edge technology enables the magnetic field strength of the entire surface to reach a remarkable 10,000-18,000 GS, with the belt achieving 8,000-15,000 GS. The comprehensive magnetic force lines throughout the sorting area effectively manage various weak magnetic materials. This separator excels in processing manganese ore, hematite, limonite, and siderite. In the non-metallic ore industry, it is particularly valuable for removing weak magnetic mechanical iron produced during crushing, screening, and grinding processes. By significantly reducing iron content in potassium feldspar, fluorite, and quartz sand, this product not only increases whiteness but also enhances overall quality. As a leading supplier and factory in China, we are committed to providing top-notch magnetic separation solutions tailored to our customers' needs

    Technical feature

    The magnetic plate adopts high performance NdFeB magnet, which has the characteristics of large permeability depth and high coercivity, and the service life of the magnet is more than 10 years.

    8000gs-15000gs (ring with surface) two kinds of magnetic field strength can be designed according to the user's site demand. 11000gs is generally used for the middle section of the high purity products de-ironing process, the latter section needs to be equipped with electromagnetic vertical ring magnetic separator or electromagnetic slurry machine for further de-ironing, 12000gs-15000gs can be used for the terminal de-ironing of common materials.

    The iron discarding ring belt adopts PU polyurethane type, the service life is 1.5 times-2 times that of PVC ring belt. The side retaining edge of the ring belt uses large S type or straight edge type instead of traditional small S type, which can effectively prevent the entrainment of materials and avoid unnecessary waste.

    Drive roller and ring belt are equipped with guide grooves inside, which can effectively prevent the ring belt from deflection, rippling and even tearing, and the flat surface is smoother, which can extend the service life of the ring belt while removing iron.

    Drive part of the first-line brands such as Wannan motor, the national joint warranty, mechanical failure rate is lower.

    All stainless steel shell, extend the service life, effectively prevent secondary pollution of materials.

    Working Principle

    Motor vibrating feeder consists of vibrating frame, spring, vibrator, motor vibrating device and motor. The vibrator is made of two fixed eccentric shafts whose gears are jogged. When installation, the two gears must be jogged according to the sign. Through drive of the motor, the two eccentric shafts start rotating to produce a linear huge power which forces the feeder to vibrate. Through the vibration, the materials will slip and sling on the funnel, moving forward, when the materials pass the screening part, smaller parts will fall down, avoiding the further crushing, so screening purpose can be reached.

    Technical Parameters

    NO. Model Wide (mm) Long (mm) Magnetic intensity (GS) Capacity (t/h) Driving Power (kw)
    1 BTPB600×1200 600 1200 10000-18000 2-3.5 1.1
    2 BTPB600×2000 600 2000 10000-18000 4-7 2.2
    3 BTPB900×1200 900 1200 10000-18000 3-5 1.5
    4 BTPB900×2000 900 2000 10000-18000 6-8 2.2
    5 BTPB1200×1500 1200 1500 10000-18000 5-7 2.2
    6 BTPB1200×2400 1200 2400 10000-18000 7-9 2.2
    7 BTPB1500×2400 1500 2400 10000-18000 10-12 3
    8 BTPB1500×3000 1500 3000 10000-18000 12-14 3
    9 BTPB1800×2400 1800 2400 10000-18000 13-15 4
    10 BTPB1800×3000 1800 3000 10000-18000 15-17 4
    11 BTPB2000×2000 2000 2000 10000-18000 12-16 4
    12 BTPB2000×3000 2000 3000 10000-18000 18-20 5.5

    Application

    Application display

    Production and Processing

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    Frequently Asked Questions

    What is the service life of the magnetic plate's magnet?

    The magnetic plate adopts a high-performance NdFeB magnet, which features large permeability depth and high coercivity, providing a service life of more than 10 years.

    What magnetic field strengths are available?

    We offer magnetic field strengths ranging from 8000gs to 15000gs, which can be tailored to site demands. Typically, 11000gs is used for the middle section of high-purity de-ironing, while 12000gs-15000gs is suitable for terminal de-ironing.

    Why is the PU polyurethane ring belt better than PVC?

    The PU polyurethane ring belt has a service life 1.5 to 2 times longer than standard PVC belts. It also uses a large S-type or straight edge to prevent material entrainment and reduce waste.

    How does the equipment prevent ring belt deflection and tearing?

    The drive roller and ring belt are equipped with internal guide grooves that effectively prevent deflection, rippling, and tearing, ensuring smoother operation and extending the belt's service life.

    What is the working principle of the motor vibrating feeder?

    It utilizes two fixed eccentric shafts driven by a motor to produce linear power. This forces the feeder to vibrate, moving materials forward and screening smaller parts to prevent over-crushing.

    What material is used for the equipment's outer shell?

    The equipment features an all-stainless steel shell, which not only extends its overall service life but also effectively prevents secondary pollution of the processed materials.