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RCYD Self-Cleaning Permanent Magnetic Separator - China Suppliers & Factory for Iron Removal in Various Industries

The RCYD(C) series permanent magnet self-unloading magnetic separator is engineered for high efficiency and reliability, making it a top choice among manufacturers in China. This advanced separator features high-performance permanent magnet cores, scrap iron belts, reduction motors, sturdy frames, rollers, and a range of other components, seamlessly integrated to work with various conveyor systems, Designed to automatically extract ferromagnetic materials weighing between 0.1 to 35 kilograms from non-magnetic substances, this separator boasts a sophisticated internal magnetic circuit developed through cutting-edge computer simulation. Its robust dual-pole structure ensures long-term, failure-free operation even in the most demanding environments, Particularly suitable for iron removal and material transportation across multiple sectors, this device is commonly utilized in coal mines, docks, thermal power generation, cement production, and the building materials industry. As a trusted manufacturer and supplier, our factory delivers reliable solutions that continuously absorb and discard iron, enhancing operational efficiency in diverse applications. Choose our RCYD(C) series for unparalleled performance and durability in your industrial processes

    Technical Characteristics

    1. The magnetic circuit is designed through computer simulation, featuring a complete dual-pole structure, high magnetic field intensity, large gradient and strong suction force.
    2. High-performance neodymium iron boron is used as the magnetic source, featuring a high magnetic energy product and being less prone to demagnetization. The demagnetization rate does not exceed 5% within eight years.
    3. The waist drum-shaped drum structure is equipped with an automatic deviation correction function. The fully sealed bearing housing has good sealing performance and can adapt to various harsh environments.
    4. The belt automatically discharges iron, ensuring long-term continuous operation without faults.
    5. The control section can be interlocked with the belt conveyor to achieve both local manual control and centralized control methods.
    Working Principle:

    The self-unloading magnetic separator consists of a permanent magnetic core, a body and a frame. The frame is equipped with a power motor, a drive roller, a driven roller and idlers.

    The drive roller, driven roller and idlers are equipped with inclined iron belts that run around the body of the self-unloading magnetic separator. The magnetic iron in the material is adsorbed onto the surface of the iron unloading belt by the magnetic field generated by the magnetic core. When the belt moves in a circular motion, it takes the magnetic iron away from the magnetic field. After the iron is free from the magnetic effect, it naturally falls into the iron collection box. So as to realize the working principle of automatic iron unloading.

    Application

    For cement, steel plant, metallurgy, mining, paper and coal industry.
    RCYD Application Display

    Technical Parameters

    NO. Model Adaptive belt Suspension Material Magnetic Belt Working Existing Weight Appearance size
    width height depth intensity speed system power (kg) (mm)
    (mm) (h=mm) (≤mm) (≥mt) (m/s) (≤kw) A B C D E
    1 RCYD-5 500 150 100 60 4.5 Continuous 1.5 750 1900 735 935 950 753
    2 RCYD-6 600 180 130 60 1.5 920 2020 780 1030 1100 840
    3 RCYD-6.5 650 200 150 70 1.5 1200 2165 780 1080 1200 888
    4 RCYD-8 800 250 200 70 2.2 1400 2350 796 1280 1300 1088
    5 RCYD-10 1000 300 250 70 3 2120 2660 920 1550 1400 1335
    6 RCYD-12 1200 350 300 70 4 3350 2860 1010 1720 1550 1515
    7 RCYD-14 1400 400 350 70 5.5 4450 3225 1050 1980 1800 1755
    8 RCYD-16 1600 450 400 70 7.5 6200 3350 1180 2160 1950 1850
    9 RCYD-18 1800 500 450 80 7.5 8100 3580 1210 2450 2200 2130
    10 RCYD-20 2000 550 500 80 7.5 9700 3800 1300 2700 2400 2410
    Note: All the models have T1, T2, T3 design whose magnetic intensity is higher than standard. The magnetic 90mt, 120mt and 150mt separately. Discard iron belt can be equipped with armor.

    Production and Processing

    RCYD Production 1RCYD Production 2RCYD Production 3RCYD Production 4
    Frequently Asked Questions (FAQ)
    What is the demagnetization rate of the magnetic separator?
    Thanks to the high-performance neodymium iron boron magnetic source, it is highly resistant to demagnetization. The demagnetization rate does not exceed 5% within an eight-year period.
    How does the self-unloading magnetic separator work?
    It features a permanent magnetic core that adsorbs magnetic iron onto a moving iron unloading belt. As the belt operates in a circular motion, it carries the iron away from the magnetic field, allowing it to naturally fall into a collection box for automatic iron unloading.
    Which industries are suitable for this equipment?
    This magnetic separator is highly suitable for the cement, steel plant, metallurgy, mining, paper, and coal industries.
    Can the magnetic separator be controlled automatically?
    Yes, the control section can be interlocked directly with the belt conveyor, allowing for both local manual control and centralized automatic control methods.
    What are the main structural components of the equipment?
    The self-unloading magnetic separator primarily consists of a permanent magnetic core, a main body, and a frame. The frame includes a power motor, a drive roller, a driven roller, and idlers.
    Are there models available with higher magnetic intensity?
    Yes. All models offer T1, T2, and T3 designs, which provide magnetic intensities higher than the standard models (specifically 90mt, 120mt, and 150mt respectively). Additionally, the discard iron belt can be equipped with armor if needed.