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TDG Belt Weigh Feeder for Coal, Limestone, and Clinker - China Suppliers and Factory for High Precision Solutions

Introducing the TDG type speed-regulating quantitative feeding scale, a product of our factory in China utilizing advanced German Schenck technology. This high-precision and reliable feeding scale is specifically designed for the efficient conveyance of bulk materials, making it ideal for various industries such as metallurgy, chemical engineering, coal, ceramics, food, tobacco, and pharmaceuticals. Its robust construction ensures outstanding performance even in harsh operating conditions, Our feeding scale can be customized according to specific working environments, incorporating high-quality standards to effectively address challenging feeding requirements. Additionally, it features an RS485 upper computer communication interface, allowing seamless integration with central control units to form a complete DCS system. As a leading supplier in the industry, we are dedicated to providing innovative solutions that meet the diverse needs of our clients

    Product Description

    Based on the belt conveyor, the belt weigh feeder is an electronic measuring device which assembles the weighing bridge (referred to as the weighing frame) in the belt conveyor to continuously weigh and measure bulk materials. Widely used in metallurgy, building materials, electric power, mining, chemical industry and other industrial production departments.

    Series belt weigh feeder, the scale frame structure is simple, compact, large stiffness, good stability, trunnion support, easy installation, high sensitivity, good linearity, can adapt to the harsher working environment, long-term stability and reliability. The high precision and high sensitivity S-type tension weighing sensor is installed in the sealed square beam, which is safe and stable, dustproof, waterproof, and resistant to external corrosion interference, and the force measurement state is good. Using inductance or photoelectric coding speed measurement sensor, the speed measurement accuracy is high, the signal is stable, not disturbed, can be transmitted over a long distance, high reliability. Using our HL-820 type or imported weighing controller, it has perfect function, simple and convenient adjustment operation, high reliability, small maintenance, and fully meets the requirements of different users and different grades.

    Technical Characteristics

    Measurement Control System

    The metering control system of this machine is equipped with a LX series instrument featuring a 32-bit ARMCPU and a 24-bit ADC sampling module, with a sampling speed of up to 240 times per second. It has both Chinese and English menu displays, 6 analog inputs, 2 analog inputs, and 2 analog outputs. It is equipped with a standard RS485 interface (modbus protocol), which can be fully connected to the central control system to form a DCS system.

    Native Performance Characteristics

    • The cantilever beam type bellows sealed load cell is adopted, featuring high accuracy of force/electricity conversion. The installation bracket of the sensor can ensure that it is not subjected to lateral force impact and has strong overload protection capacity, making the sensor less likely to be damaged.
    • The weighing body is equipped with an automatic belt tensioning and automatic deviation correction device to maintain a constant belt tension, and there is an alarm signal output for belt deviation exceeding the limit.
    • The weighing body is equipped with internal and external cleaning devices and unloading for the belt, effectively overcoming the problem of material adhesion and dust raising on the belt.
    • The weighing body exclusively adopts two cantilever beam high-precision sensors, which greatly improves the measurement accuracy.

    Feeding Device

    • A feeding hopper for free-flowing materials
    • Vibrating feeding hopper for materials that are not easy to flow
    • Star feeder for pouring materials
    • Fluid bulk material feeder: Pneumatic pre-feeder

    Components of this Machine

    The main components of the system include the feeding hopper, the body of the feeder, the transmission device, the load sensor, the speed sensor, the frequency converter and the weighing calculation instrument. It can be connected to the upper-level DCS system through RS485 serial or fieldbus communication interfaces to achieve DCS control.

    Main Technical Parameters

    • The actual feeding accuracy of various bulk materials is all better than ±0.5% of the set feeding rate.
    • The feeding rate is approximately 50kg/h-2000t/h, and the conveying width is 500mm-1800mm.
    • The center distance of the rollers is 1000mm-8000mm. It adopts a plug-in system and the size can be customized according to the user's requirements.
    • Output interface: Multiple options available, can be connected to the DCS system.
    • Ambient temperature: -10% to +60℃ for weighing body; -10% to +45℃ for instrument.
    • Working power supply: Instrument AC220V±15% 50Hz±2%, weighing body AC380V±15% 50Hz±2%.

    Technical Parameters

    NO. Model Bandwidth (mm) Flow range (m³/h) Accuracy
    1 TDG05 500 0.05-6 Over 0.5%
    2 TDG06 600 0.5-10
    3 TDG08 800 2-30
    4 TDG10 1000 5-100
    5 TDG12 1200 10-200
    6 TDG14 1400 30-300
    7 TDG16 1600 50-500
    8 TDG18 1800 100-1000

    Application

    It can be widely used in building materials, chemicals, coal, ports, food, fertilizer and other industries.

    TDG Application

    Production and Processing

    TDG Production 1TDG Production 2TDG Production 3TDG Production 4

    Frequently Asked Questions (FAQ)

    What is a belt weigh feeder and what is it used for?
    A belt weigh feeder is an electronic measuring device integrated into a belt conveyor to continuously weigh and measure bulk materials. It is widely used in metallurgy, building materials, electric power, mining, chemical, and other industrial sectors.
    What is the measurement accuracy of the belt weigh feeder?
    The actual feeding accuracy for various bulk materials is consistently better than ±0.5% of the set feeding rate, ensuring highly reliable and precise material measurement.
    Can the weighing controller be integrated with a DCS system?
    Yes, the metering control system is equipped with a standard RS485 interface (Modbus protocol) and multiple output options, allowing seamless connection to central DCS systems for automated control.
    How does the system handle material adhesion and dust?
    The weighing body is equipped with internal and external cleaning devices along with an unloading mechanism for the belt. This effectively overcomes material adhesion and minimizes dust raising during operation.
    What are the conveying width and flow range options available?
    Our series supports a conveying bandwidth ranging from 500mm to 1800mm, with a wide flow rate capacity spanning approximately from 50kg/h up to 2000t/h depending on the specific model.
    Is the weigh feeder suitable for harsh working environments?
    Absolutely. It features a compact, high-stiffness scale frame and sealed load cells that are dustproof, waterproof, and resistant to external corrosion, ensuring long-term stability in tough industrial conditions.