010203
TDG Belt Weigh Feeder for Coal, Limestone, Clinker - High Precision from China Suppliers & Factory
Product Description
Based on the belt conveyor, the belt weigh feeder is an electronic measuring device which assembles the weighing bridge (referred to as the weighing frame) in the belt conveyor to continuously weigh and measure bulk materials. It is widely used in metallurgy, building materials, electric power, mining, chemical industry, and other industrial production departments.
For the series belt weigh feeder, the scale frame structure is simple, compact, features large stiffness, good stability, trunnion support, easy installation, high sensitivity, and good linearity. It can adapt to harsher working environments with long-term stability and reliability. The high precision and high sensitivity S-type tension weighing sensor is installed in the sealed square beam, which is safe, stable, dustproof, waterproof, and resistant to external corrosion interference, ensuring a good force measurement state.
Using an inductance or photoelectric coding speed measurement sensor, the speed measurement accuracy is high, the signal is stable, undisturbed, and can be transmitted over a long distance with high reliability. Equipped with our HL-820 type or imported weighing controller, it offers perfect functions, simple and convenient adjustment operations, high reliability, and low maintenance, fully meeting the requirements of different users and grades.
Technical Characteristics
Measurement Control System
The metering control system of this machine is equipped with an LX series instrument featuring a 32-bit ARM CPU and a 24-bit ADC sampling module, with a sampling speed of up to 240 times per second. It has both Chinese and English menu displays, 6 analog inputs, and 2 analog outputs. It is equipped with a standard RS485 interface (Modbus protocol), which can be fully connected to the central control system to form a DCS system.
Native Performance Characteristics
- The cantilever beam type bellows sealed load cell is adopted, featuring high accuracy of force/electricity conversion. The installation bracket of the sensor ensures it is not subjected to lateral force impact and has strong overload protection capacity, making it highly durable.
- The weighing body is equipped with an automatic belt tensioning and automatic deviation correction device to maintain constant belt tension, including an alarm signal output for belt deviation exceeding the limit.
- The weighing body is equipped with internal and external cleaning devices and unloading for the belt, effectively overcoming material adhesion and dust raising.
- The weighing body exclusively adopts two cantilever beam high-precision sensors, which greatly improves the measurement accuracy.
Feeding Device & Components
- Feeding Options: 1. Feeding hopper for free-flowing materials; 2. Vibrating feeding hopper for materials that are not easy to flow; 3. Star feeder for pouring materials; 4. Pneumatic pre-feeder for fluid bulk materials.
- Main Components: Feeding hopper, body of the feeder, transmission device, load sensor, speed sensor, frequency converter, and weighing calculation instrument. It can connect to the upper-level DCS system through RS485 serial or fieldbus communication.
Main Technical Parameters
- Accuracy: The actual feeding accuracy of various bulk materials is better than ±0.5% of the set feeding rate.
- Capacity: Feeding rate is approximately 50kg/h - 2000t/h, conveying width is 500mm - 1800mm.
- Dimensions: Center distance of the rollers is 1000mm - 8000mm (customizable plug-in system).
- Output Interface: Multiple options available, can be connected to the DCS system.
- Environment: -10℃ to +60℃ for weighing body; -10℃ to +45℃ for instrument.
- Power Supply: Instrument AC220V±15% 50Hz±2%, weighing body AC380V±15% 50Hz±2%.
Technical Parameters
| NO. | Model | Bandwidth (mm) | Flow Range (m³/h) | Accuracy |
|---|---|---|---|---|
| 1 | TDG05 | 500 | 0.05-6 | Over 0.5% |
| 2 | TDG06 | 600 | 0.5-10 | |
| 3 | TDG08 | 800 | 2-30 | |
| 4 | TDG10 | 1000 | 5-100 | |
| 5 | TDG12 | 1200 | 10-200 | |
| 6 | TDG14 | 1400 | 30-300 | |
| 7 | TDG16 | 1600 | 50-500 | |
| 8 | TDG18 | 1800 | 100-1000 |
Application
It can be widely used in building materials, chemicals, coal, ports, food, fertilizer, and other industries.
Production and Processing
Frequently Asked Questions (FAQ)
What industries commonly use the belt weigh feeder?
The belt weigh feeder is widely utilized in metallurgy, building materials, electric power, mining, chemical industries, ports, food, and fertilizer production for continuous weighing and measuring of bulk materials.
How does the system handle material adhesion and dust?
The weighing body is equipped with advanced internal and external cleaning devices, as well as an unloading mechanism for the belt. This setup effectively overcomes common issues related to material adhesion and dust raising during operation.
Can the weighing controller be integrated into a DCS system?
Yes. The system is equipped with a standard RS485 interface utilizing the Modbus protocol, or fieldbus communication, allowing it to be fully connected to a central control system to form a complete DCS system.
What is the measurement accuracy of the TDG series?
The TDG series features an exceptionally high precision design. The actual feeding accuracy for various bulk materials is consistently better than ±0.5% of the set feeding rate.
What are the feeding capacity and bandwidth ranges?
Depending on the specific TDG model, the feeding rate ranges from approximately 50 kg/h up to 2000 t/h. The conveying bandwidth is available from 500 mm to 1800 mm to suit different operational needs.
What types of feeding devices are available for different materials?
We offer various feeding devices including standard feeding hoppers for free-flowing materials, vibrating hoppers for non-free-flowing materials, star feeders for pouring materials, and pneumatic pre-feeders for fluid bulk materials.