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Waterless Discharge Tailings Recovery Machine - YCW Series from China Suppliers & Factory for Mining and Steel Industry

The YCW series of waterless discharge and recovery machines represents an innovative solution developed by our factory in China, drawing on advanced international technologies. This state-of-the-art equipment features a magnetic system made up of strategically arranged magnetic rings embedded with bare magnetic blocks, providing exceptional magnetic field intensity and a significant action gradient. With a recovery rate ranging from 85% to 95%, this machine excels in efficiently reclaiming magnetic materials. Utilizing V-shaped scrapers, it enables one-time unloading with minimal to no water, leveraging the inherent weight of the magnetic substances. Our products are widely utilized in various industries, including metallurgy, mining, non-ferrous metals, gold, construction materials, power generation, and coal. As a leading supplier in the market, we focus on enhancing the recovery and utilization of magnetic materials from waste slurry generated in processing plants, coal washing facilities, steel mills (steel slag), sintering plants, and more. Choose our YCW series for optimal performance and sustainability in your operations
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    Product Details

    Technical Features

    1. Magnetic Field Arrangement The magnetic pole spacing of the disks is small, and there is no zero magnetic zone between disks.
    2. Unloading System The unloading is a non-contact forced unloading type. There is a protective layer of mineral powder on the surface of the magnetic disk. There is no wear on the surface of the magnetic disk. The service life of the whole machine is 8 to 10 times that of the conventional model. At the same time, it also improves the grade of the recovered magnetic minerals.
    3. Large Processing Capacity This machine is specially designed for tailings reselection. Its structure features the ability to handle large flow rates and low-grade tailings, and its processing capacity is several times or even ten times that of the existing cylindrical magnetic separator.
    4. High Recovery Rate All materials passing between the disks are subjected to the magnetic field, and magnetic minerals are fully recovered, resulting in a high recovery rate.
    5. Water Conservation Due to the unique magnetic field arrangement, magnetic minerals contain a large amount of water. The removed minerals are in a flowing state, and basically no water needs to be added or a small amount of supplementary water can be added.
    6. Energy Saving One disc-type tailings recovery machine has a large processing capacity, occupies a small area, has high output efficiency, and consumes 2.2kw-7.5kw of power.
    7. Easy Installation The disc-type tailings recovery machine has a large processing capacity, small floor space, and a small difference in the inlet and outlet material levels. It can basically be installed wherever there is a tail chute.

    Technical Data

    NO. Model Disposal of slurry
    capacity (m³/h)    		 Output of ore
    (t/h)    		 Width of trough
    (mm)    		 Magnetic induction
    density (Mt)    		 Diameter of disk
    (mm)    		 Quantity of disks
    (PCS)    		 Driving Power
    (kw)    		 Weight
    (kg)    		 Length
    (mm)    		 Height
    (mm)
    1 YCW-80-4 50-100 0.5-1 400 170-400 Φ800 4 2.2 720 2000 1050
    2 YCW-80-6 100-200 1-2 600 6 3.0 960 2100 1050
    3 YCW-10-4 200-300 2-4 400 Φ1000 4 3.0 1100 2300 1250
    4 YCW-10-6 400-500 3-5 600 6 3.0 1500 2300 1250
    5 YCW-12-8 600-700 5-8 790 Φ1200 8 4.0 1800 2700 1460
    6 YCW-12-10 700-850 7-10 980 10 4.0 2100 2700 1460
    7 YCW-15-12 1000-1200 11-16 1170 Φ1500 12 7.5 3200 3050 1760
    8 YCW-15-14 1200-1400 13-18 1360 14 7.5 3600 3050 1760
    9 YCW-20-12 1500-1800 14-19 1170 Φ2000 12 11.0 3800 3150 2260
    10 YCW-20-14 2000-2400 17-22 1360 14 11.0 4200 3150 2260

    Application On Site

    Application on site

    Production and Processing

    Issue drawings ➔ Split drawings ➔ Blanking ➔ Machine tool processing ➔ Laser blanking accessories ➔ Positioning magnetic block iron disc ➔ Bonding magnetic block ➔ Repairing the gap (Ensure flat surface) ➔ Frame welding ➔ Assembling disk ➔ Positioning center distance & gap ➔ Assembly ➔ Determining core center distance ➔ Positioning and fixing ➔ Installing motor reducer ➔ Adjusting rotation speed
    Production Image 1Production Image 2Production Image 3Production Image 4Production Image 5Production Image 6

    Frequently Asked Questions (FAQ)

    Q What is the magnetic field arrangement of the machine?

    The magnetic pole spacing of the disks is exceptionally small, ensuring there is no zero magnetic zone between the disks, which maximizes recovery efficiency.

    Q How does the unloading mechanism extend the machine's lifespan?

    It utilizes a non-contact forced unloading type. Combined with a protective layer of mineral powder, there is zero wear on the disk surface, extending the service life by 8 to 10 times compared to conventional models.

    Q Can this machine handle large capacities of low-grade tailings?

    Yes, it is specially designed for tailings reselection. Its processing capacity is several to ten times that of existing cylindrical magnetic separators, handling large flow rates efficiently.

    Q Does the equipment require a high volume of water to operate?

    No, it features excellent water conservation. Because magnetic minerals contain a large amount of water due to the unique magnetic field, basically no supplementary water (or very little) is needed.

    Q Is the disc-type tailings recovery machine energy efficient?

    Absolutely. Despite its large processing capacity and high output efficiency, it consumes only 2.2kw to 7.5kw of power, making it a highly energy-saving solution.

    Q What are the installation requirements for this equipment?

    The machine requires very little floor space and features a small difference in inlet and outlet material levels. It is easy to install and can be placed almost anywhere there is a tail chute.