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YCW series Waterless Discharge Tailings Recovery Machine for Mining/Steel/Iron/Sand Washing Plant

The YCW series of waterless discharge and recovery machines is a new type of product developed by our company based on advanced foreign experience. The magnetic system of this machine is composed of a set of magnetic rings inlaid with bare magnetic blocks, which are arranged at certain intervals. This magnetic system directly acts on magnetic materials, featuring a high magnetic field intensity and a large action gradient. The recovery rate can be as high as 85% to 95%. Especially with the use of V-shaped scrapers, it can achieve one-time unloading without or with little water by taking advantage of the weight of the magnetic materials themselves. This machine is widely used in industries such as metallurgy, mining, non-ferrous metals, gold, building materials, power, and coal for the efficient recovery and development and utilization of magnetic substances in the waste slurry discharged from processing plants, coal washing plants, steel mills (steel slag), sintering plants, etc.

    Technical features

    1.Magnetic field arrangement: The magnetic pole spacing of the disks is small, and there is no zero magnetic zone between disks.

    2.Unloading: The unloading is a non-contact forced unloading type. There is a protective layer of mineral powder on the surface of the magnetic disk. There is no wear on the surface of the magnetic disk. The service life of the whole machine is 8 to 10 times that of the conventional model. At the same time, it also improves the grade of the recovered magnetic minerals.

    3. Large processing capacity: This machine is specially designed for tailings reselection. Its structure features the ability to handle large flow rates and low-grade tailings, and its processing capacity is several times or even ten times that of the existing cylindrical magnetic separator.

    4. High recovery rate: All materials passing between the disks are subjected to the magnetic field, and magnetic minerals are fully recovered, resulting in a high recovery rate.

    5.Water conservation: Due to the unique magnetic field arrangement, magnetic minerals contain a large amount of water. The removed minerals are in a flowing state, and basically no water needs to be added or a small amount of supplementary water can be added.

    6. Energy saving: One disc-type tailings recovery machine has a large processing capacity, occupies a small area, has high output efficiency, and consumes 2.2kw-7.5kw of power.

    7. Easy installation: The disc-type tailings recovery machine has a large processing capacity, small floor space, and a small difference in the inlet and outlet material levels. It can basically be installed wherever there is a tail chute.

     

    Technical Data

    NO.

    Model

    Disposal of
    slurry capacity
    (m³/h)

    Output of ore
    (t/h)

    Width of trough
    (mm)

    Magnetic
    induction
    density
    (Mt)

    Diameter
    of disk
    (mm)

    Quantity of
    disks
    (PCS)

    Driving
    Power
    (kw)

    Weigh
    (kg)

    Length
    (mm)

    Height
    (mm)

    1

    YCW-80-4

    50-100

    0.5-1

    400

    170-400

    Φ800

    4

    2.2

    720

    2000

    1050

    2

    YCW-80-6

    100-200

    1-2

    600

    6

    3.0

    960

    2100

    1050

    3

    YCW-10-4

    200-300

    2-4

    400

    Φ1000

    4

    3.0

    1100

    2300

    1250

    4

    YCW-10-6

    400-500

    3-5

    600

    6

    3.0

    1500

    2300

    1250

    5

    YCW-12-8

    600-700

    5-8

    790

    Φ1200

    8

    4.0

    1800

    2700

    1460

    6

    YCW-12-10

    700-850

    7-10

    980

    10

    4.0

    2100

    2700

    1460

    7

    YCW-15-12

    1000-1200

    11-16

    1170

    Φ1500

    12

    7.5

    3200

    3050

    1760

    8

    YCW-15-14

    1200-1400

    13-18

    1360

    14

    7.5

    3600

    3050

    1760

    9

    YCW-20-12

    1500-1800

    14-19

    1170

    Φ2000

    12

    11.0

    3800

    3150

    2260

    10

    YCW-20-14

    2000-2400

    17-22

    1360

    14

    11.0

    4200

    3150

    2260

    Application on site:

    Snipaste_2025-08-12_14-16-42

    production and processing:

    Issue drawings - split drawings -- Blanking -- Machine tool processing -- Laser blanking accessories -- Positioning magnetic block iron disc -- bonding magnetic block -- repairing the gap between the filling magnetic block (to ensure that the surface of the magnetic block diameter is flat) -- frame welding -- assembling disk -- positioning center distance, gap (to ensure that the gap between the disks is uniform) -- assembly -- determining the core center distance -- positioning and fixing -- Installing the motor reducer -- adjusting the rotation speed

     

     

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